Postfach 1151 • D-88070 Meckenbeuren Wiesentalstraße 28 • D-88074 Meckenbeuren Tel. +49 (0) 7542 - 405 - 0 Vertrieb Inland: Fax +49 (0) 7542 - 3886 E-mail vertrieb@smw-autoblok.de Sales International: Fax: +49 (0) 7542 - 405 - 181 E-mail sales@smw-autoblok.de SMW-AUTOBLOK Japan Inc. 1-56 Hira, Nishi-Ku 461-Nagoya Tel. +81 (0) 52 - 504 - 0203 Fax +81 (0) 52 - 504 - 0205 E-mail japan@smwautoblok.co.jp SMW-AUTOBLOK Corporation 285 Egidi Drive - Wheeling, IL 60090 Tel. +1 847 - 215 - 0591 Fax +1 847 - 215 - 0594 E-mail autoblok@smwautoblok.com SMW AUTOBLOK Makina San, Ve Tic. Ltd. ti. Yeni ehir Mah, Osmanli Blv, Volume Kurtkoy Ofis No: 9, Kat:1, D:4, 32912, Pendik Istanbul Tel. +90 216 629 - 2019 E-mail info@smwautoblok.com.tr SMW-AUTOBLOK Workholding Pvt. Ltd., Plot No. 4, Weikfield Industrial Estate, Gat No. 1251, Sanaswadi, Tal – Shirur, Dist – Pune. 412 208 Tel. +91 2137 - 616 974 Fax +91 2137 - 616 972 E-mail info@smwautoblok.in SMW-AUTOBLOK Mexico, S.A. de C.V. Pirineos No. 515-B, Nave 16 Col. Industrial Benito Juarez Micro Parque Industrial Santiago Queretaro, Qro. C.P. 76130 Tel. +52 (442) 209 - 5118 Fax +52 (442) 209 - 5121 E-mail smwmex@smwautoblok.mx SMW-AUTOBLOK (Shanghai) Work Holding Co.,Ltd. Building 6, No. 72, JinWen Road, KongGang Industrial Zone, ZhuQiao Town, Pudong District 201323, Shanghai P.R. China Tel. +86 21 - 5810 - 6396 Fax +86 21 - 5810 - 6395 E-mail china@smwautoblok.cn Via Duca D‘Aosta n.24 Fraz.Novaretto I-10040 Caprie - Torino Tel. +39 011 - 9638411 Tel. +39 011 - 9632020 Fax +39 011 - 9632288 E-mail info@smwautoblok.it SMW-AUTOBLOK Telbrook Ltd. 7 Wilford Industrial Estate Ruddington Lane, Wilford GB-Nottingham, NG11 7EP Tel. +44 (0) 115 - 982 1133 E-mail info@smw-autoblok-telbrook.co.uk SMW-AUTOBLOK 17, Avenue des Frères Montgolfier - Z.I Mi-Plaine F-69680 Chassieu Tel. +33 (0) 4 - 727 - 918 18 Fax +33 (0) 4 - 727 - 918 19 E-mail autoblok@smwautoblok.fr SMW-AUTOBLOK Scandinavia AB Kasernvägen 2 SE - 281 35 Hässleholm Tel. +46 (0) 761 420 111 E-mail info@smw-autoblok.se SMW-AUTOBLOK IBERICA, S.L. Ursalto 4 – Pab. 9-10 Pol. 27 20014 Donostia - San Sebastián (Gipuzkoa) (Spain) Tel. +34 943 - 225 079 Fax +34 943 - 225 074 E-mail info@smwautoblok.es SMW-AUTOBLOK Poland Sp. z.o.o. Ul Ligocka 103 - Building 8 40-568 Katowice Tel. +48 (0) 664 673 428 E-mail info@smwautoblok.pl SMW-AUTOBLOK Russia B.Tulskaya str., 10, bld.3, off. 323, 115191 Moscow (Russia) Tel. +7 495 -231-1011 Fax +7 495 -231-1011 E-mail info@smw-autoblok.ru AUTOBLOK Company Ltd. NO.6, SHUYI RD., SOUTH DIST., TAICHUNG, TAIWAN Tel. +886 4-226 10826 Fax +886 4-226 12109 E-mail taiwan@smwautoblok.tw SMW-AUTOBLOK s.r.o. Merhautova 20 CZ - 613 00 BRNO Tel. +420 513 034 157 Fax +420 513 034 158 E-mail info@smw-autoblok.cz SMW-AUTOBLOK KOREA CO., LTD. 1108 ho, Baeksang Startower 1st, 65, Digital-ro 9-gil, Geumcheon-gu Seoul, ROK-08511, Korea Tel. +82 2 6267 9505 Fax +82 2 6267 9507 E-mail info-korea@smw-autoblok.net MAIN CATALOGUE | 2022 05-22 0KAT-22E AUTOBLOK s.p.a. SMW-AUTOBLOK Spannsysteme GmbH TURNING 22E SMW-AUTOBLOK TURNING 22E © SMW-AUTOBLOK | Subject to technical changes and mistakes. 05/2022 · 0KAT-22E Great Britain France Spain Turkey U.S.A. Japan China Sweden / Norway Mexico Russia Poland Taiwan Korea Czech Republic / Slovakia India BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
Subsidiaries Representations Headquarters / Production Plants AUTOBLOK manufacturing plant Caprie-Torino SMW-AUTOBLOK manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support SMW-AUTOBLOK worldwide Latest product catalogues | Product innovations | Worldwide contact data | Tutor: Customer section BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
0 1 2 3 4 5 6 7 8 9 10 11 12 99 51 137 175 253 273 297 327 349 391 441 459 7 Manual chucks Closed center power chucks Open center power chucks Quick jaw change power chucks Pull-down chucks ■ Compensating chucks Indexing chucks ■ Shaft chucks Column chucks ■ 6-jaw 2+2+2 chucks Manual or power operated expanding mandrels Adapter flanges Closed center cylinders ■ Open center cylinders Double piston cylinders Pneumatic / hydraulic front-end chucks Control units Self-centering steady rests for turning and grinding Static chucks pneumatic / hydraulic Chuck switching system ■ Chuck flanges Top jaws ■ T-nuts ■ Grippers Gripping force meter ■ Grease ■ Accessories Diaphragm chucks Collet chucks ■ Bar pulling chucks Page Page Page Page Page Page Page Page Page Page Page Page Page BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
SMW-AUTOBLOK 7 8 14 28 24 18 34 36 40 Manual chucks HG-N TONGUE & GROOVE Jaw system original SMW Manual chucks Ø 160 - 630 mm ■ With through-hole - Quick jaw change ■ 3 jaws HG-NB TONGUE & GROOVE Manual chucks Ø 800 - 1000 mm ■ With EXTRA large through-hole - Quick jaw change ■ All common (existing) top jaws can be used ■ 3 jaws HG-F TONGUE & GROOVE Jaw system FORKARDT Manual chucks Ø 160 - 400 mm ■ With through-hole - Quick jaw change ■ 3 jaws PTF TONGUE & GROOVE Manual clamping and radial setting of jaws High precision 4-jaw independent manual chucks Ø 530 - 2000 mm ■ Closed center ■ 4 jaws JBX JBX-2G Manual jaw box Manual jaw box Standard mounting with semi-finished dimensions body High precision, resistance and power manual jaw box ■ Accessory for face plates, 4 jaws independent manual or chucks ■ Internal or external clamping Page Page Page Page Page Page Page HG-B-2G TONGUE & GROOVE Manual chucks Ø 800 - 1000 mm ■ With EXTRA large through-hole - Quick jaw change ■ All common (existing) top jaws can be used ■ 3 jaws ■ Mechanic sealed - low maintenance HG-2G TONGUE & GROOVE Manual chucks Ø 315 - 630 mm ■ With through-hole - Quick jaw change ■ 3 jaws ■ Lubrication channels in the jaw guide ways ■ Mechanic sealed - low maintenance fully sealed – low maintenance proo ine® series fully sealed – low maintenance proo ine® series fully sealed – low maintenance proo ine® series Centco4-MLW INCH SERRRATION 4-jaw chuck Ø 315 - 1400 mm ■ Independent self centering clamping in 2 axis ■ Weight-optimized chuck body ■ 4 jaws Page 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
8 SMW-AUTOBLOK 120 100 80 60 40 20 0 1000 3000 4000 6000 7000 2000 5000 160 140 180 210 160 260 315 FG Mdmax. 120 100 80 60 40 20 0 500 1500 2000 3000 3500 1000 2500 160 140 200 180 240 220 260 FG Mdmax. 630 500 400 HG-N Quick jaw change J A W S ORIGINAL SMW Chuck takes same jaws as KNCS-N ■ Jaw change in less than 1 minute ■ Universal, because jaws can be radially adjusted and reversed = less jaw sets Flat gripping force curve for highest speeds ■ The max. gripping force is the total, acting on the 3 jaws, obtained by applying to the chuck the max. allowed driving torque. The data refers to a chuck newly maintained accordingly to their service manual, using SMW K05 grease. ■ The dynamic gripping forces have been measured using hardened standard stepped monoblock jaws type GST placed in a position not exceeding the outer diameter of the chuck. Safety advice / danger of damage: When using taller / havier jaws and / or clamping on a more external position reduce driving torque / rotating speed accordingly. Speed (r.p.m.) Speed (r.p.m.) FG total gripping force (3 jaws) (kN) FG total gripping force (3 jaws) (kN) Jaws radially adjustable Jaws 180° reversed BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
SMW-AUTOBLOK 9 Wedge bar design guarantees highest precision, concentricity and repeatability as well as highest gripping forces Safety jaw release with interlock Jaw system SMW Chuck body is case hardened for highest rigidity, precision and durability Safety pin indicates correct jaw stroke position Direct mounting Recess and bolt circle to DIN 55026 / ISO-A 702/1 ■ No reboring of already machined jaws necessary, because of runout < 0.02 (e.g. HG-N 210) manual chuck HI-GRIP® 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
10 HG-N 160-46 HG-N 210-60 HG-N 260-81 HG-N 315-102 HG-N 400-128 HG-N 500-165 HG-N 630-254 Z140 Z170 Z220 Z300 Z380 Z380 Z380 A 165 210 260 315 400 500 630 B 46 60 81 102 128 165 254 C 64 85.5 93.7 110.8 125 136 143 C1 71 90.4 102 120.1 134.3 146 153 H6 D 140 170 220 300 380 380 380 E 104.8 133.4 171.4 235 330.2 330.2 330.2 F 5 6 6 6 6 8 8 G1 M10 M12 M16 M20 M24 M24 M24 G2 - M10 / 3 x 120° M10 / 3 x 120° M10 / 3 x 120° M12 / 3 x 120° M16 / 9 x 40° M16 / 6 x 60° G3 M5 / 3 x 120° M6 / 3 x 120° M8 / 3 x 120° M10 / 3 x 120° M12 / 3 x 120° M12 / 3 x 120° M12 / 3 x 120° H 194 244 300 358 426 530 685 K2 - 168 210 268 330 420 550 K3 75 75 95 120 152 195 290 α 76° 74° 71° 71° 71° 71° 74° β - 60° 60° 60° 60° 20° 30° GBK 160 GBK 200 GBK 250 GBK 315 GBK 400 GBK 500 GBK 630 a 20 22 26 32 32 45 45 f7 b 8 10 12 12 12 18 18 c 65 85 104 115 125 160 200 d 28 33 36 36 43 50 50 H7 f 18 20 20 20 (26) 26 30 30 g 32 40 40 40 (54) 54 60 60 k M8 / 12 M8 / 13 M12 / 15 M12 / 17 M12 / 17 M16 / 34 M16 / 34 l 6 4.9 8.3 9.3 9.3 10 10 m 2.5 2.5 3 3 3 4 4 n 5 4.5 5.5 6 7 9 9 o 68.5 / 49.5 88 / 64.5 112.4 / 79.4 141.3 / 102.8 168.8 / 113.8 211 / 141 291.5 / 200.5 p 59.3 / 40.5 69 / 45.5 80.6 / 47.6 98.3 / 59.8 129.8 / 74.8 150 / 80 191.5 / 100.5 - 4.7 4.7 5.5 5.5 5.5 7 7 r 18.8 23.5 33 38.5 55 70 91 4 5 6 7 10 10 13 5.9 6.4 7.4 9.6 11.4 11.5 13 60 75 130 180 220 250 250 80 120 160 200 250 260 260 5500 4800 4200 3500 2700 1500 1000 8.3 19 32 53 103 161 270 0.03 0.09 0.25 0.60 1.9 4.5 12 Md C1 m n f k o B K3 K2 H p r d d c α g A D G1 G3 G2 a b F C HG-N Jaw position: Open position for external clamping Base jaw position »p« Base jaw position »o« Subject to technical changes. For more detailed information please ask our customer service. SMW-AUTOBLOK Type Mounting Size Swing dia. Master jaw Thread / thread depth Max. / min. Max. / min. Base jaw tooth pitch Master jaw offset Master jaw offset teeth Usable jaw stroke mm Max. total gripping force kN At max. torque Md Nm Speed r.p.m. Weight without jaws kg Moment of inertia kg·m² QUICK JAW CHANGE Jaw system original SMW Manual chuck ■ Main dimensions and technical data BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
11 HG-N 160-46 HG-N 210-60 HG-N 260-81 HG-N 315-102 HG-N 400-128 HG-N 500-165 HG-N 630-254 Z140 Z170 Z220 Z300 Z380 Z380 Z380 C 81 85.5 94 111 125 136 136 D 140 170 220 300 380 380 380 E 104.8 133.4 171.4 235 330.2 330.2 330.2 089310 089538 089550 089562 089574 089584 089708 089312 089313 089317 089321 089325 089328 089709 089331 089539 089551 089563 089575 089585 089710 HG-N 160-46 HG-N 210-60 HG-N 260-81 HG-N 315-102 HG-N 400-128 HG-N 500-165 HG-N 630-254 A4 A5 A5 A6 A8 A6 A8 A8 A11 A11 A15 A11 A15 A11 A15 C 101 101 109.5 107.5 125.5 118 119 141 141 165 161 176 172 176 172 D 63.52 82.57 82.57 106.39 139.73 106.39 139.73 139.73 196.88 196.88 285.77 196.88 285.77 196.88 285.77 E 82.6 104.8 104.8 133.4 171.4 133.4 171.4 171.4 235.0 235.0 330.2 235.0 330.2 235.0 330.2 089332 089342 090458 089540 089542 089552 089554 089564 089566 089576 089578 089586 089588 089711 089713 089962 089346 090459 089314 089315 089318 089319 089322 089323 089326 089327 089329 089330 089715 089732 089427 089434 090460 089541 089543 089553 089555 089565 089567 089577 089579 089587 089589 089749 089760 HG-N 160-46 HG-N 210-60 HG-N 260-81 HG-N 315-102 HG-N 400-128 HG-N 500-165 HG-N 630-254 C4 C5 C5 C6 C8 C6 C8 C8 C11 C11 C15 C11 C15 C11 C15 C 101 101 107.5 107.5 125.5 119 119 141 141 161 161 172 172 172 172 D 63.52 82.57 82.57 106.39 139.73 106.39 139.73 139.73 196.88 196.88 285.77 196.88 285.77 196.88 285.77 E 85 104.8 104.8 133.4 171.4 133.4 171.4 171.4 235.0 235.0 330.2 235.0 330.2 235.0 330.2 089464 089487 090461 089544 089546 089556 089558 089568 089570 089580 089582 089590 089592 089761 089762 089488 089489 090462 089478 089479 089480 089476 089481 089482 089483 089484 089485 089486 089765 089766 089518 089519 090463 089545 089547 089557 089559 089569 089571 089581 089583 089591 089593 089786 089802 HG-N 160-46 HG-N 210-60 HG-N 260-81 HG-N 315-102 HG-N 400-128 HG-N 500-165 HG-N 630-254 S4 S5 S5 S6 S8 S6 S8 S8 S11 S11 S15 S11 S15 S11 S15 C 109 109 118.5 118.5 125.5 132 132 154 154 175 175 186 186 186 186 D 63.52 82.57 82.57 106.39 139.73 106.39 139.73 139.73 196.88 196.88 285.77 196.88 285.77 196.88 285.77 E 82.6 104.8 104.8 133.4 171.4 133.4 171.4 171.4 235.0 235.0 330.2 235.0 330.2 235.0 330.2 089520 089528 090464 089901 089905 089909 089913 089917 089921 089925 089929 089933 089937 089803 089832 089602 089663 089996 089899 089903 089907 089911 089915 089919 089923 089927 089931 089935 089843 089897 089668 089674 090466 089902 089906 089910 089914 089918 089922 089926 089930 089934 089938 089942 089955 HG-N Chuck with center mounting DIN 6350 Parts included: Fixing elements (screws resp. studs resp. camlock bolts). Chuck with ISO-A mounting DIN 55026 Chuck with bayonet mounting DIN 55027 Type C Chuck with Camlock mounting DIN 55029 Type S Chuck Mounting Chuck with GBK + WAK Id. No. Chuck with GST Id. No. Chuck with GBK + GUA Id. No. Chuck Mounting Chuck with GBK + WAK Id. No. Chuck with GST Id. No. Chuck with GBK + GUA Id. No. Chuck Mounting Chuck with GBK + WAK Id. No. Chuck with GST Id. No. Chuck with GBK + GUA Id. No. Chuck Mounting Chuck with GBK + WAK Id. No. Chuck with GST Id. No. Chuck with GBK + GUA Id. No. Manual chuck QUICK JAW CHANGE Jaw system original SMW ■ Ordering review 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
12 HG-N 160 HG-N 210 HG-N 260 HG-N 315 HG-N 400 HG-N 500 HG-N 630 GST 170 GST 210 GST 260 GST 315 GST 400 GST 500 GST 500 035867 035863 037623 012457 012458 012459 012459 B 20 22 26 32 32 45 45 H 43.5 51 60 66 70 93 93 h 22 26 31.3 32 36 46 46 L 67 84 100 116.2 136.4 175 175 T 7 8 10 10 11 20 20 0.82 1.4 2.23 3.48 4.4 11.47 11.47 A1 6-59 10-96 10-98 20-115 53-173 65-195 153-313 A2 42-89 56-130 62-150 85-180 116-238 160-285 241-401 A3 73-120 96-170 111-200 140-235 184-308 310-435 391-551 A4 104-151 136-210 161-250 195-290 252-378 - - J1 44-78 70-147 63-149 80-170 118-243 - - J2 74-110 109-187 112-199 135-225 186-310 170-295 254-414 J3 105-141 149-228 161-249 190-282 253-378 320-445 404-564 J4 135-182 186-260 212-300 255-350 328-448 - - S 198 244 303 350 456 540 660 HG-N 160 HG-N 210 HG-N 260 HG-N 315 HG-N 400 HG-N 500 HG-N 630 WAK 160-10 WAK 200-10 WAK 250-10 WAK 250-10 WAK 400-10 WAK 500-10 WAK 500-10 012491 012492 012493 012493 012494 012495 012495 B 20 22 30 30 35 50 50 H 35.5 42 50 50 54 73 73 L 85 105 125 125 145 180 180 A 42 50 70 70 74 100 100 1.2 2.0 3.6 3.6 5.8 13.7 13.7 HG-N 160 HG-N 210 HG-N 260 HG-N 315 HG-N 400 HG-N 500 HG-N 630 WAKS 140-10 WAKS 200-30 WAKS 250-20 WAKS 250-30 WAKS 400-30 WAKS 500-30 WAKS 500-30 012496 012497 012498 012499 012500 012501 012501 B 35 40 60 80 80 90 90 H 35.5 36 55 55 64 73 73 L 63 70 90 90 100 130 130 A 25 27 44 44 44 65 65 1.5 1.9 6.2 8.5 11.0 16.4 16.4 HG-N 160 HG-N 210 HG-N 260 HG-N 315 HG-N 400 HG-N 500 HG-N 630 UVB 160 UVB 200 UVB 250 UVB 315 UVB 400 UVB 500 UVB 630 012447 012448 012449 012450 012451 012452 012453 B 20 22 26 32 32 45 45 H 60 70 90 100 100 134 134 h 39.4 45 61 66 66 87 87 L 69 83 108 119 146.5 175 230 1.8 2.8 5.5 8.2 10 23 30 HG-N 160 HG-N 210 HG-N 260 HG-N 315 HG-N 400 HG-N 500 HG-N 630 GBK 160 GBK 200 GBK 250 GBK 315 GBK 400 GBK 500 GBK 630 012439 012440 012441 012442 012443 012444 012445 B 20 22 26 32 32 45 45 H 27.5 29.5 37 43 43 57 57 L 65 85 104 115 125 160 200 N 18 20 20 20 26 30 30 S 8 10 12 12 12 18 18 0.7 1.0 1.8 2.7 3.0 7.1 9.0 B L H h N H B L S A B L H A B L H A2 A3 A4 J4 A1 J1 J2 J3 S T h H L B HG-N Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck face QUICK JAW CHANGE WAK Soft top jaws WAKS Wide soft top jaws UVB Soft monoblock jaws GST Hardened stepped monoblock jaws Clamping ranges GBK Hardened base jaws Chuck face Request or download: www.smw-autoblok.de JAWS-CATALOG ■ Jaws BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
13 "p" A4 J4 J5 "p" A5 A6 J6 "o" S "o" A1 J1 J2 A2 A3 J3 T H L B HG-N 160 HG-N 210 HG-N 260 HG-N 315 HG-N 400 HG-N 500 HG-N 630 GUA 160 GUA 200 GUA 250 GUA 250 GUA 400 GUA 500 GUA 500 012484 012485 012486 012486 012487 012488 012488 B 20 22 30 30 36 45 45 H 36.5 38 50 50 56 70 70 L 63 72 90 90 105 130 130 T 7.5 10 14 14 15 20 20 0.6 0.8 1.9 1.9 3.2 10.8 10.8 A1 32-69 55-111 73-161 120-205 138-258 150-308 265-469 A2 60-98 69-125 45-101 48-120 78-188 37-181 58-262 A3 85-123 96-152 125-181 130-200 186-298 144-302 179-383 A4 13-51 17-73 20-97 36-188 60-183 33-191 65-269 A5 78-116 104-163 76-165 120-205 143-268 143-301 258-462 A6 103-141 131-190 156-245 205-285 253-378 264-422 379-583 J1 91-129 117-174 152-240 202-285 218-338 259-417 374-578 J2 116-154 144-201 233-321 280-365 328-448 380-538 495-699 J3 144-181 158-215 204-259 208-280 263-380 253-411 288-492 J4 74-111 80-136 101-177 110-200 138-263 139-297 174-378 J5 99-136 107-163 180-257 198-280 248-373 260-418 295-499 J6 162-200 193-253 235-323 276-365 333-458 373-531 488-692 S 198 196-253/255 333 390 - 570 732 HG-N Grease gun Grease K05® QUICK JAW CHANGE Chuck Jaw type Id. No. kg / set Clamping ranges Base jaw position ”o“ Base jaw position ”p“ GUA Hardened reversible stepped top jaws Important for maintenance and safe operation, to be ordered with the chuck Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284) Special grease for manual and power chucks Lubrication set Id. No. 083726 Supply range ■ Grease gun ■ 1 Adapter flexible for high pressure grease nipple ■ 1 Adapter for cone grease nipple Can 1000 g Id. No. 011881 Cartridge 14 Oz. (DIN 1284) Grease content 500 g Id. No. 016440 ■ High adhesion ■ High resistance against coolant ■ High load bearing capacity ■ Low friction coefficient ■ Avoids tribocorrosion ■ Jaws ■ Grease 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
14 SMW-AUTOBLOK HG-NB 0 50 100 150 200 250 300 100 200 300 400 500 600 700 800 900 1000 HG-NB-800 HG-NB-1000 FG F J A W S ORIGINAL SMW Chuck takes same jaws as KNCS-NB / NBX ■ Jaw change in less than 1 minute ■ Universal, because jaws can be radially adjusted and reversed = less jaw sets Jaws radially adjustable Jaws 180° reversed Flat gripping force curve for highest speeds ■ The max. gripping force is the total, acting on the 3 jaws, obtained by applying to the chuck the max. allowed driving torque. The data refers to a chuck newly maintained accordingly to their service manual, using SMW K05 grease. ■ The dynamic gripping forces have been measured using hardened standard stepped monoblock jaws placed in a position not exceeding the outer diameter of the chuck. Safety advice / danger of damage: When using taller / havier jaws and / or clamping on a more external position reduce driving torque / rotating speed accordingly. FG total gripping force (3 jaws) (kN) Speed (r.p.m.) Fast changeover, fast payback: The original quick jaw change manual chuck EXTRA LARGE THROUGH-HOLE ► ALL EXISTING TOP JAWS CAN BE USED BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
SMW-AUTOBLOK 15 Inch serration 3/32“x 90° Tongue and groove KNCS-N Tongue and groove American standard Metric serration 3 x 60° (Japanese standard) Less costs by using all existing top jaws from: ■ SMW-AUTOBLOK ■ Mario Pinto ■ Autoblok ■ Matsumoto ■ Buck ■ Pratt Burnerd ■ Forkardt ■ Röhm ■ Gamet ■ Rotomors ■ Howa ■ Schunk ■ Kitagawa ■ Berg ■ Logansport ■ Woodworth If your jaw type is not included, please contact us. Wedge bar design guarantees highest precision, concentricity and repeatability as well as highest gripping forces Safety pin indicates correct jaw stroke position Safety jaw release with interlock Jaw system SMW (same like KNCS-NB / KNCS-NBX) 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
16 b a = = g 60° 45° 30° J E1 L M N 20° 40° A A A-A 80° E1 D A1 A 1G G2 C B T o k C1 F1 F2 l n m c f d2 d1 G3 p H r s v w t 20° 30° 60° 30° 30° 30° 40° 40° 50° 30° N J E1/L E2 HG-NB HG-NB 1000-405 HG-NB 800-350 HG-NB 800-350 HG-NB 1000-405 Z520 Z720 A 800 1000 A1 745 880 B 350 405 C 161 161 C1 171 171 D 520 720 E1 463.6 463.6 E2 - 647.6 F1 8 8 F2 8 8 G1 M24 (6x) M24 (12x) G2 34 34 G3 M16 (33x) / 26 M16 (9x) / 25 H 839 1070 J 456 550 L 400 463.6 M 550 - N 700 800 T 60 60 - GBK-B 630 GBK-B 800 a 75 75 b 18 18 c 202 286 d1 52.5 113 d2 49.5 50.5 f 30 30 g 60 60 k M16 M16 l 10 10 m 4 4 n 9 9 o 368.4 / 277.4 478 / 303 p 265.4 / 174.4 293 / 118 - 7 7 r 91 175 13 25 s 12 12 t 30 30 H8 v 18 18 w 30 30 13 13.2 250 250 260 260 1000 900 475 745 45.5 109 Jaw position: open position for external clamping Base jaw position »p« Base jaw position »o« Subject to technical changes. For more detailed information please ask our customer service. Base jaw position with GBK-B QUICK JAW CHANGE Jaw system original SMW Manual chuck ■ Main dimensions and technical data SMW-AUTOBLOK Type Mounting Size Threads front face Swing dia. Base jaw Max. / min. Max. / min. Base jaw tooth pitch Base jaw offset Base jaw offset teeth Usable jaw stroke mm Max. total gripping force kN At max. torque Md Nm Speed r.p.m. Weight without jaws kg Moment of inertia kg·m² BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
17 HG-NB 800-350 HG-NB 1000-405 Z520 161880 Z720 161910 HG-NB 800-350 HG-NB 1000-405 035902 064604 B 75 75 H 57 57 L 202 286 N 30 30 (2x) S 18 18 G M16 M16 a 60 2 x 60 HG-NB 800-350 HG-NB 1000-405 060562 064590 B 75 75 H 57 57 L 202 286 N 19.02 19.02 (2x) S 12.7 12.7 G 3/4-10 3/4-10 a 76.2 2 x 76.2 HG-NB 800-350 HG-NB 1000-405 036295 036296 B 75 75 H 61 61 L 202 286 N 3/32“ x 90° 3/32“ x 90° S 25.5 25.5 G M20 M20 a 38 / 38 / 52 / 38 3x38 / 60.7 / 2x38 b 18 17.5 HG-NB 800-350 HG-NB 1000-405 035917 036708 B 75 75 H 61 61 L 202 286 N 3 x 60° 3 x 60° S 25 25 G M20 M20 a 2 x 60 60 / 60 / 70.5 / 60 b 18 17.5 HG-NB 800/1000 UVB-B 630 5301060 B 75 H 160 h 105 L 230 61.5 N G S H a L B L B G N S H a a b N G a L B H S L B G N S H a a b B L H h GBK-B GBK-BD GBK-BA GBK-BM UVB-B HG-NB Size Spindle mounting Centering rim QUICK JAW CHANGE Wide master jaws Chuck Jaw type Id. No. kg / set Chuck Id. No. (metric) Chuck Id. No. (inch) Chuck Id. No. (ridge) Chuck Id. No. (metric) ■ Ordering review Supply range Chuck + actuation wrench + mounting bolts + 1 set of coverplates without base jaws Base jaw type TONGUE & GROOVE KNCS-N standard Existing top jaw Inch serration 3/32“ x 90° Tongue and groove KNCS-N Metric serration 3 x 60° (Japanese standard) Tongue and groove American standard Base jaw type INCH SERRATED (for SMW-AUTOBLOK standard jaws) Existing top jaw Base jaw type TONGUE & GROOVE American standard Existing top jaw Base jaw type METRIC SERRATION Existing top jaw Jaw type Soft wide monoblock jaws Chuck face Request or download: www.smw-autoblok.de JAWS-CATALOG Manual Chuck 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
18 SMW-AUTOBLOK HG-2G NEW GENERATION The sealed quick jaw change manual chuck Customer Benefits HG-N HG-2G Minimized set up times due to the quick jaw change system ■ ■ Highest accuracy of the jaw change ■ ■ Universal applicable ■ ■ Case hardened parts ■ ■ Wedge bar drive ■ ■ Jaw safety interlock ■ ■ Ideal for vertical mounting of chuck ■ Sealed wedge bars and base jaws ■ Optimized lubrication in the jaw guides ■ Low maintenance ■ Economic and Efficiency Example: Maintenance costs at high accumulation of dirt / coolant HG-N HG-2G Lubrication interval every shift every 3rd shift Required time for lubricating 10 Min. 10 Min. Working days / year 230 230 Required time / year 2.300 Min. 767 Min. Machine costs / hour $ 60.– $ 60.– Total costs / year $ 2.300.– $ 767.– Profit / year * at 1-shift operation $ 1.533.– at 2-shift operation $ 3.066.– at 3-shift operation $ 4.599.– * Additionally the profit is increased by reducing the down time of the machine, as the 2G-chucks also need less disassembling for cleaning. ► ALL EXISTING TOP JAWS CAN BE USED BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
SMW-AUTOBLOK 19 Low Maintenance: The lubrication system of the HG-2G is optimized. Additional lubrication channels and grease pockets integrated in the jaw guide ways ensure constant clamping force. The lubrication intervals are significantly longer reducing down times and cost for maintenance. Mass production: The sealing and the new lubrication system make the HG-2G also suitable for use on machining centers or turning and milling centers in vertical operation. Compatibility: The HG-2G is interchangeable with the standard series of quick jaw change chucks HG-N. Existing master jaws still can be used without sealing. A small modification made to the master jaws and a mounting kit can upgrade existing master jaws to become 2G master jaws. HG-2G: Evolution of the quick jaw change power chuck HG-N. The HG-2G features additional seals and an improved lubrication system for low maintenance. The chuck still offers all the same advantages as the HG-N. The proven wedge bar drive guaranties unmatched accuracy and rigidity. A low loss of grip force due to centrifugal force makes the chuck ideal for high speed applications. Sealing: The HG-2G is sealed by seals attached to both faces of the base jaws. Also the wedge bars are protected by mechanical seals. The seals protect the chuck against penetration of dirt and swarf. Clamping glossary Optimized lubrication system: Additional lubrication channels and grease pockets in the jaw guide ways Reversible base jaws GBK-2G with seals and cover on both sides Seal for wedge bar fully sealed – low maintenance proo ine® series 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
20 HG-2G 315-102 HG-2G 400-140 HG-2G 500-165 HG-2G 630-254 Z300 Z380 Z380 Z380 A 315 400 500 630 B 102 140 165 254 C 110,8 124.6 136 143 C1 120,1 133.9 146 153 H6 D 300 380 380 380 E 235 330.2 330.2 330.2 F 6 6 8 8 G1 M20 M24 M24 M24 G2 M10 / 3x120° M12 / 3 x 120° M16 / 9 x 40° M16 / 6 x 60° G3 M10 / 3x120° M12 / 3 x 120° M12 / 3 x 120° M12 / 3 x 120° H 361 432 K2 268 330 420 550 K3 120 165 195 290 α 71° 71° 71° 74° GBK-2G 315 GBK-2G 400 GBK-2G 500 GBK-2G 630 a 32 32 45 45 f7 b 12 12 18 18 c 122,2 133.2 167.7 209.7 d1 36 43 53 53 d2 34 42 48.25 49.7 H7 f 20 26 30 30 g 40 54 60 60 k M12 / 17 M12 / 17 M16 / 34 M16 / 34 l 9,3 9.3 10 10 m 3 3 4 4 n 6 7 9 9 o 138,2 / 99,7 168.8 / 113.8 211 / 141 291.5 / 200.5 p 94,2 / 55,7 129.8 / 74.8 150 / 80 191.5 / 100.5 - 5,5 5.5 7 7 r 38,5 55 70 91 7 10 10 13 7 8.5 11.5 13 180 220 250 250 200 250 260 260 3500 2700 1500 1000 53 99 161 270 0,73 1.9 4.5 12 G1 D A F C G2 G3 E k f I B K3 K2 H n m C1 o d1 d2 c α g = = b a p r HG-2G Jaw position: open position for external clamping Base jaw position »p« Base jaw position »o« Subject to technical changes. For more detailed information please ask our customer service. SMW-AUTOBLOK Type Mounting Size Swing dia. on request on request Master jaw Thread / thread depth Max. / min. Max. / min. Base jaw tooth pitch Master jaw offset Master jaw offset teeth Usable jaw stroke mm Max. total gripping force kN At max. torque Md Nm Speed r.p.m. Weight without jaws kg Moment of inertia kg·m² QUICK JAW CHANGE Jaw system original SMW Manual chuck ■ Main dimensions and technical data Further sizes on request. BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
21 HG-2G 315-102 HG-2G 400-140 HG-2G 500-165 HG-2G 630-254 Z300 Z380 Z380 Z380 C 111 125 136 136 D 300 380 380 380 E 235,0 330.2 330.2 330.2 164104 161729 161813 161827 164105 161800 161814 161828 HG-2G 315-102 HG-2G 400-140 HG-2G 500-165 HG-2G 630-254 A08 A11 A11 A15 A11 A15 A11 A15 C 141 141 165 161 176 172 176 172 D 139,73 196,88 196.88 285.77 196.88 285.77 196.88 285.77 E 171,4 235,0 235.0 330.2 235.0 330.2 235.0 330.2 164106 164108 161801 161807 161815 161821 161829 161835 164107 164109 161802 161808 161816 161822 161830 161836 HG-2G 315-102 HG-2G 400-140 HG-2G 500-165 HG-2G 630-254 C08 C11 C11 C15 C11 C15 C11 C15 C 141 141 161 161 172 172 172 172 D 139,73 196,88 196.88 285.77 196.88 285.77 196.88 285.77 E 171,4 235,0 235.0 330.2 235.0 330.2 235.0 330.2 164110 164112 161803 161809 161817 161823 161831 161837 164111 164113 161804 161810 161818 161824 161832 161838 HG-2G 315-102 HG-2G 400-140 HG-2G 500-165 HG-2G 630-254 S08 S11 S11 S15 S11 S15 S11 S15 C 154 154 175 175 186 186 186 186 D 139,73 196,88 196.88 285.77 196.88 285.77 196.88 285.77 E 171,4 235,0 235.0 330.2 235.0 330.2 235.0 330.2 164114 164116 161805 161811 161819 161825 161833 161839 164115 164117 161806 161812 161820 161826 161834 161840 HG-2G Chuck with center mounting DIN 6350 Parts included: Fixing elements (screws resp. studs resp. camlock bolts). Further sizes on request. Chuck with ISO-A mounting DIN 55026 Chuck with bayonet mounting DIN 55027 Type C Chuck with Camlock mounting DIN 55029 Type S Chuck Mounting Chuck with GBK-2G + WAK Id. No. Chuck with GBK-2G + GUA Id. No. Chuck Mounting Chuck with GBK-2G + WAK Id. No. Chuck with GBK-2G + GUA Id. No. Chuck Mounting Chuck with GBK-2G + WAK Id. No. Chuck with GBK-2G + GUA Id. No. Chuck Mounting Chuck with GBK-2G + WAK Id. No. Chuck with GBK-2G + GUA Id. No. Manual chuck QUICK JAW CHANGE Jaw system original SMW ■ Ordering review 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
22 HG-2G 315 HG-2G 400 HG-2G 500 HG-2G 630 WAK 250-10 WAK 400-10 WAK 500-10 WAK 500-10 012493 012494 012495 012495 B 30 35 50 50 H 50 54 73 73 L 125 145 180 180 A 70 74 100 100 3,6 5.8 13.7 13.7 HG-2G 315 HG-2G 400 HG-2G 500 HG-2G 630 WAKS 250-30 WAKS 400-30 WAKS 500-30 WAKS 500-30 012499 012500 012501 012501 B 80 80 90 90 H 55 64 73 73 L 90 100 130 130 A 44 44 65 65 8,5 11.0 16.4 16.4 HG-2G 315 HG-2G 400 HG-2G 500 HG-2G 630 GBK-2G 315 GBK-2G 400 GBK-2G 500 GBK-2G 630 161329 161605 161843 161846 B 32 32 45 45 H 43 43 57 57 L1 112 123 158 198 L2 * 122.2 133.2 168.2 208.2 N 20 26 30 30 S 12 12 18 18 2.7 3.0 7.1 9.0 B L1 N S H L2 A B L H A B L H HG-2G HG-2G 315 400 500 630 GBK-2G 315 / 400 GBK-2G 400 GBK-2G 500 GBK-2G 630 205384 205385 206915 206915 HG-2G 315 400 500 630 GBK-2G 315 / 400 GBK-2G 400 GBK-2G 500 GBK-2G 630 205388 205389 206916 206916 Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set QUICK JAW CHANGE WAK Soft top jaws WAKS Wide soft top jaws GBK-2G Hardened base jaws * Dimension incl. seals, cover and screws Seal kit type Id. No. Mounting kit type Id. No. Advice: Existing master jaws still can be used without seals. A small modification made to the master jaws and a mounting kit can upgrade existing master jaws to become 2G master jaws (instruction for the rework on request). for hardened base jaws GBK-2G Consisting of seals (6 pcs.) and mounting screws (12 pcs.) for hardened base jaws GBK-2G Consisting of seals (6 pcs.), covers (6 pcs.) and mounting screws (12 pcs.) Seal Kit Mounting Kit ■ Jaws BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
23 "p" A4 J4 J5 "p" A5 A6 J6 "o" S "o" A1 J1 J2 A2 A3 J3 T H L B HG-2G 315 HG-2G 400 HG-2G 500 HG-2G 630 GUA 250 GUA 400 GUA 500 GUA 500 012486 012487 012488 012488 B 30 36 45 45 H 50 56 70 70 L 90 105 130 130 T 14 15 20 20 1,9 3.2 10.8 10.8 A1 120-205 138-258 150-308 265-469 A2 48-120 78-188 37-181 58-262 A3 130-200 186-298 144-302 179-383 A4 36-188 60-183 33-191 65-269 A5 120-205 143-268 143-301 258-462 A6 205-285 253-378 264-422 379-583 J1 202-285 218-338 259-417 374-578 J2 280-365 328-448 380-538 495-699 J3 208-280 263-380 253-411 288-492 J4 110-200 138-263 139-297 174-378 J5 198-280 248-373 260-418 295-499 J6 276-365 333-458 373-531 488-692 S 390 - 570 732 HG-2G Grease gun Grease K05® QUICK JAW CHANGE Chuck Jaw type Id. No. kg / set Clamping ranges Base jaw position ”o“ Base jaw position ”p“ GUA Hardened reversible stepped top jaws Important for maintenance and safe operation, to be ordered with the chuck Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284) Special grease for manual and power chucks Lubrication set Id. No. 083726 Supply range ■ Grease gun ■ 1 Adapter flexible for high pressure grease nipple ■ 1 Adapter for cone grease nipple Can 1000 g Id. No. 011881 Cartridge 14 Oz. (DIN 1284) Grease content 500 g Id. No. 016440 ■ High adhesion ■ High resistance against coolant ■ High load bearing capacity ■ Low friction coefficient ■ Avoids tribocorrosion ■ Jaws ■ Grease 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
24 SMW-AUTOBLOK HG-B-2G NEW GENERATION The sealed quick jaw change manual chuck Customer benefits HG-NB HG-B-2G Minimized set up times due to the quick jaw change system ■ ■ Highest accuracy of the jaw change ■ ■ Universal applicable ■ ■ Case hardened parts ■ ■ Wedge bar drive ■ ■ Jaw safety interlock ■ ■ Ideal for vertical mounting of chuck ■ Sealed wedge bars and base jaws ■ Optimized lubrication in the jaw guides ■ Low maintenance ■ Economic and efficiency Example: Maintenance costs at high accumulation of dirt / coolant HG-NB HG-B-2G Lubrication interval every shift every 3rd shift Required time for lubricating 10 Min. 10 Min. Working days / year 230 230 Required time / year 2.300 Min. 767 Min. Machine costs / hour $ 60.– $ 60.– Total costs / year $ 2.300.– $ 767.– Profit / year * at 1-shift operation $ 1.533.– at 2-shift operation $ 3.066.– at 3-shift operation $ 4.599.– * Additionally the profit is increased by reducing the down time of the machine, as the 2G-chucks also need less disassembling for cleaning. ► ALL EXISTING TOP JAWS CAN BE USED BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
SMW-AUTOBLOK 25 Low Maintenance: The lubrication system of the HG-B-2G is optimized. Additional lubrication channels and grease pockets integrated in the jaw guide ways ensure constant clamping force. The lubrication intervals are significantly longer reducing down times and cost for maintenance. Mass production: The sealing and the new lubrication system make the HG-B-2G also suitable for use on machining centers or turning and milling centers in vertical operation. Compatibility: The HG-B-2G is interchangeable with the standard series of quick jaw change chucks HG-NB. Existing master jaws still can be used without sealing. A small modification made to the master jaws and a mounting kit can upgrade existing master jaws to become 2G master jaws. HG-B-2G: Evolution of the quick jaw change power chuck HG-NB. The HG-B-2G features additional seals and an improved lubrication system for low maintenance. The chuck still offers all the same advantages as the HG-NB. The proven wedge bar drive guarantees unmatched accuracy and rigidity. A low loss of grip force due to centrifugal force makes the chuck ideal for high speed applications. Sealing: The HG-B-2G is sealed by seals attached to both faces of the base jaws. Also the wedge bars are protected by mechanical seals. The seals protect the chuck against penetration of dirt and swarf. Clamping glossary Optimized lubrication system: Additional lubrication channels and grease pockets in the jaw guide ways Reversible base jaws GBK-B-2G with seals and cover on both sides Seal for wedge bar T-slots and tapped holes for fixture mounting fully sealed – low maintenance proo ine® series 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
26 30° 30° 30° 40° E1/L J E2 N 20° 60° 30° 50° 40° 30° = = g 45° 30° 60° 20° 40° 80° b a E1 J N M L A A v w s t A-A F2 C1 m n l k f d1 d2 o c B T G1 G2 F1 C A A1 D E1 G3 p H r HG-B-2G HG-B-2G 1000-405 HG-B-2G 800-350 HG-B-2G 800-350 HG-B-2G 1000-405 Z520 Z720 A 800 1000 A1 745 880 B 350 405 C 161 161 C1 171 171 D 520 720 E1 463.6 463.6 E2 - 647.6 F1 8 8 F2 8 8 G1 M24 (6x) M24 (12x) G2 34 34 G3 M16 (33x) / 26 M16 (9x) / 25 H 845 1076 J 456 550 L 400 463.6 M 550 - N 700 800 T 60 60 - GBK-B-2G 630 GBK-B-2G 800 a 75 75 b 18 18 c 209.7 293.4 d1 52.5 113 d2 48.25 49 f 30 30 g 60 60 k M16 M16 l 10 10 m 4 4 n 9 9 o 368.4 / 277.4 478 / 303 p 265.4 / 174.4 353 / 178 - 7 7 r 91 175 13 25 s 12 12 t 30 30 H8 v 18 18 w 30 30 13 13.2 250 250 260 260 1000 900 475 745 45.5 109 Jaw position: open position for external clamping Base jaw position »p« Base jaw position »o« Subject to technical changes. For more detailed information please ask our customer service. Base jaw position with GBK-B-2G QUICK JAW CHANGE Jaw system original SMW Manual chuck ■ Main dimensions and technical data SMW-AUTOBLOK Type Mounting Size Threads front face Swing dia. Base jaw Max. / min. Max. / min. Base jaw tooth pitch Base jaw offset Base jaw offset teeth Usable jaw stroke mm Max. total gripping force kN At max. torque Md Nm Speed r.p.m. Weight without jaws kg Moment of inertia kg·m² BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
27 HG-B-2G 800-350 HG-B-2G 1000-405 Z520 162300 Z720 162340 HG-B-2G 800-350 HG-B-2G 1000-405 162316 162319 B 75 75 H 57 57 L1 199.5 283.2 L2 * 209.7 293.4 N 30 30 (2x) S 18 18 G M16 M16 a 60 2 x 60 HG-B-2G 800-350 HG-B-2G 1000-405 162315 162349 B 75 75 H 57 57 L1 199.5 283.2 L2 * 209.7 293.4 N 19.02 19.02 (2x) S 12.7 12.7 G 3/4 - 10 3/4 - 10 a 76.2 2 x 76.2 HG-B-2G 800-350 HG-B-2G 1000-405 162462 162463 B 75 75 H 61 61 L1 199.5 283.5 L2 * 209.7 293.7 N 3/32“ x 90° 3/32“ x 90° S 25.5 25.5 G M20 M20 a 38 / 38 / 52 / 38 38 / 38 / 38 / 60.7 / 38 / 38 b 16.75 16.25 HG-B-2G 800-350 HG-B-2G 1000-405 162464 162465 B 75 75 H 61 61 L1 199.5 283.5 L2 * 209.7 283.7 N 3 x 60° 3 x 60° S 25 25 G M20 M20 a 60 / 60 60 / 60 / 70.5 / 60 b 16.75 16.75 N S B L1 H a G L2 B L1 S a a a a G L2 H b N S B L1 H a G L2 B L1 S a a a a G L2 H b GBK-B-2G GBK-BD-2G GBK-BA-2G GBK-BM-2G HG-B-2G HG-B-2G 800-350 HG-B-2G 1000-405 GBK-B-2G 630 GBK-B-2G 800 207673 207673 HG-B-2G 800-350 HG-B-2G 1000-405 GBK-B-2G 630 GBK-B-2G 800 207674 207674 Chuck Seal Kit Type Id. No. Chuck Mounting Kit Type Id. No. Chuck Id. No. (metric) Chuck Id. No. (inch) Chuck Id. No. (ridge) Chuck Id. No. (metric) Size Spindle mounting Centering rim QUICK JAW CHANGE Wide master jaws ■ Ordering review Supply range Chuck + actuation wrench + mounting bolts + set of coverplates without base jaws Base jaw type TONGUE & GROOVE KNCS-N standard Existing top jaw Inch serration 3/32“ x 90° Tongue and groove KNCS-N Metric serration 3 x 60° (Japanese standard) Tongue and groove American Standard Base jaw type INCH SERRATED (for SMW-AUTOBLOK standard jaws) Existing top jaw Base jaw type TONGUE & GROOVE American standard Existing top jaw Base jaw type METRIC SERRATION Existing top jaw * Dimensions incl. seals, covers and mounting screws * Dimensions incl. seals, covers and mounting screws * Dimensions incl. seals, covers and mounting screws * Dimensions incl. seals, covers and mounting screws for hardened base jaws GBK-B-2G / GBK-BD-2G / GBK-BA-2G / GBK-BM-2G Consisting of seals (6 pcs.) and mounting screws (12 pcs.) Advice: Existing master jaws still can be used without seals. A small modification made to the master jaws and a mounting kit can upgrade existing master jaws to become 2G master jaws (instruction for the rework on request). Seal Kit for hardened base jaws GBK-B-2G / GBK-BD-2G / GBK-BA-2G / GBK-BM-2G Consisting of seals (6 pcs.), covers (6 pcs.) and mounting screws (12 pcs.) Mounting Kit Manual chuck 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
28 HG-F 120 100 80 60 40 20 0 1000 3000 4000 6000 7000 2000 5000 160 140 180 210 160 260 315 FG Mdmax. 120 100 80 60 40 20 0 500 1500 2000 3000 3500 1000 2500 160 140 200 180 240 220 260 FG Mdmax. 400 Quick jaw change ■ Jaw change in less than 1 minute ■ Universal, because jaws can be radially adjusted and reversed = less jaw sets Jaws radially adjustable Jaws 180° reversed Flat gripping force curve for highest speeds ■ The max. gripping force is the total, acting on the 3 jaws, obtained by applying to the chuck the max. allowed driving torque. The data refers to a chuck newly maintained accordingly to their service manual, using SMW K05 grease. ■ The dynamic gripping forces have been measured using hardened standard stepped monoblock jaws type GST placed in a position not exceeding the outer diameter of the chuck. Safety advice / danger of damage: When using taller / havier jaws and / or clamping on a more external position reduce driving torque / rotating speed accordingly. Speed (r.p.m.) Speed (r.p.m.) FG total gripping force (3 jaws) (kN) FG total gripping force (3 jaws) (kN) J A W S SYSTEM FORKARDT BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
29 manual chuck HI-GRIP® Wedge bar design guarantees highest precision, concentricity and repeatability as well as highest gripping forces Safety jaw release with interlock Jaw system ”F“ (compatible with Forkardt jaws) Chuck body is case hardened for highest rigidity, precision and durability Safety pin indicates correct jaw stroke position Direct mounting Recess and bolt circle to DIN 55026 / ISO-A 702/1 ■ No reboring of already machined jaws necessary, because of runout < 0.02 (e.g. HG-F 210) 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
30 HG-F g A D G1 G2 G3 B K3 K2 H k f d d O c r p I C1 m n E F C a b α HG-F 160-46 HG-F 210-60 HG-F 260-81 HG-F 315-102 HG-F 400-128 Z140 Z170 Z220 Z300 Z380 A 165 210 260 315 400 B 46 60 81 102 128 C 64 85.5 94 111 132 C1 71 92.7 101.7 120.1 141.9 H6 D 140 170 220 300 380 E 104.8 133.4 171.4 235 330.2 F 5 6 6 6 6 G1 M10 M12 M16 M20 M24 G2 - M10 / 3 x 120° M10 / 3 x 120° M10 / 3 x 120° M12 / 3 x 120° G3 M5 / 3 x 120° M6 / 3 x 120° M8 / 3 x 120° M10 / 3 x 120° M12 / 3 x 120° H 195 250 300 372 492 K2 - 168 210 268 330 K3 75 75 95 120 160 α° 68 64 66 65.5 64.5 β° - 60 60 55 45 MFG 160 MFG 200 MFG 250 MFG 315 MFG 400 a 20 22 26 32 45 f7 b 8 10 12 12 18 c 74 90 110 125 160 d 28 33 36 36 50 H7 f 18 20 20 26 30 g 32 40 40 54 60 k M8 x 1 / 12 M8 x 1 / 13 M12 x 1.5 / 15 M12 x 1.5 / 17 M16 / 30 l 6 7.2 7.7 9.3 9.9 m 2.5 3 3 3 4 n 5 6 6 8 9 o 69.5 / 55.1 86.5 / 62 112.2 / 82.4 149 / 93 193.6 / 125.6 p 51.5 / 37.1 67.3 / 42.8 74.3 / 44.3 103 / 54 134.3 / 66.3 - 4.8 4.9 6 7 8.5 r 14.4 24.5 30 56 68 3 5 5 8 8 5.9 6.2 7.4 9.6 11.4 60 75 130 180 220 80 120 160 200 250 5500 4800 4200 3500 2700 8.3 19 32 53 103 0.03 0.09 0.25 0.60 1.9 HG-F Jaw position: open position for external clamping Base jaw position »p« Base jaw position »o« Subject to technical changes. For more detailed information please ask our customer service. QUICK JAW CHANGE Jaw system Forkardt Manual chuck SMW-AUTOBLOK Type Mounting Size Swing dia. Master jaw Thread / thread depth Max. / min. Max. / min. Base jaw tooth pitch Master jaw offset Master jaw offset teeth Usable jaw stroke mm Max. total gripping force kN At max. torque Md Nm Speed r.p.m. Weight without jaws kg Moment of inertia kg·m2 ■ Main dimensions and technical data BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
31 HG-F 160-46 HG-F 210-60 HG-F 260-81 HG-F 315-102 HG-F 400-128 Z140 Z170 Z220 Z300 Z380 C 64 85.5 94 111 132 D 140 170 220 300 380 E 104.8 133.4 171.4 235 330.2 090521 090026 090058 090090 090122 090523 090028 090060 090092 090124 090522 090027 090059 090091 090123 HG-F 160-46 HG-F 210-60 HG-F 260-81 HG-F 315-102 HG-F 400-128 A4 A5 A5 A6 A8 A6 A8 A8 A11 A11 A15 C 84 79 109.5 107.5 125.5 118 119 141 141 168 168 D 63.51 82.56 82.56 106.39 139.73 106.39 139.73 139.73 196.88 196.88 285.77 E 82.6 104.8 104.8 133.4 171.4 133.4 171.4 171.4 235.0 235.0 330.2 090524 090527 090543 090030 090034 090062 090066 090094 090098 090126 090130 090526 090529 090545 090032 090036 090064 090068 090096 090100 090128 090132 090525 090528 090544 090031 090035 090063 090067 090095 090099 090127 090131 HG-F 160-46 HG-F 210-60 HG-F 260-81 HG-F 315-102 HG-F 400-128 C4 C5 C5 C6 C8 C6 C8 C8 C11 C11 C15 C 84 84 107.5 107.5 125.5 119 119 141 141 168 168 D 63.51 82.56 82.56 106.39 139.73 106.39 139.73 139.73 196.88 196.88 285.77 E 85 104.8 104.8 133.4 171.4 133.4 171.4 171.4 235.0 235.0 330.2 090530 090533 090546 090038 090042 090070 090074 090102 090106 090134 090138 090532 090535 090548 090040 090044 090072 090076 090104 090108 090136 090140 090531 090534 090547 090039 090043 090071 090075 090103 090107 090135 090139 HG-F 160-46 HG-F 210-60 HG-F 260-81 HG-F 315-102 HG-F 400-128 S4 S5 S5 S6 S8 S6 S8 S8 S11 S11 S15 C 92 92 118.5 118.5 125.5 132 132 154 154 182 182 D 63.51 82.56 82.56 106.39 139.73 106.39 139.73 139.73 196.88 196.88 285.77 E 82.6 104.8 104.8 133.4 171.4 133.4 171.4 171.4 235.0 235.0 330.2 090536 090539 090549 090046 090050 090078 090082 090110 090114 090142 090146 090538 090541 090551 090048 090052 090080 090084 090112 090116 090144 090148 090537 090540 090550 090047 090051 090079 090083 090111 090115 090143 090147 HG-F Chuck with center mounting DIN 6350 Parts included: Fixing elements (screws resp. studs resp. camlock bolts). Chuck with ISO-A mounting DIN 55026 Chuck with bayonet mounting DIN 55027 Type C Chuck with camlock mounting DIN 55029 Type S Chuck Mounting Chuck with MFG + WAK Id. No. Chuck with FST Id. No. Chuck with MFG + GUA Id. No. Chuck Mounting Chuck with MFG + WAK Id. No. Chuck with FST Id. No. Chuck with MFG + GUA Id. No. Chuck Mounting Chuck with MFG + WAK Id. No. Chuck with FST Id. No. Chuck with MFG + GUA Id. No. Chuck Mounting Chuck with MFG + WAK Id. No. Chuck with FST Id. No. Chuck with MFG + GUA Id. No. Manual chuck QUICK JAW CHANGE Jaw system Forkardt ■ Ordering review 0 BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
32 HG-F 160 HG-F 210 HG-F 260 HG-F 315 HG-F 400 FST 170 FST 210 FST 250 FST 315 FST 400 081282 081283 081284 081285 081286 B 20 22 26 32 45 H 45 60 70 79 93 h 24 35 40 46 53 L 79 94 114 130 167 T 7.5 1.0 14 15 20 1.1 1.9 3.3 5.2 10.8 A1 6-59 10-96 19-99 20-115 48-173 A2 42-89 56-130 76-142 85-180 116-238 A3 73-120 96-170 120-186 140-235 184-308 A4 104-151 136-210 164-230 195-290 252-378 J1 44-78 70-147 81-147 80-170 118-243 J2 74-110 109-187 125-191 135-225 186-310 J3 105-141 149-228 169-235 190-282 253-378 J4 135-182 186-260 211-278 255-350 328-448 S 198 244 280 350 456 HG-F 160 HG-F 210 HG-F 260 HG-F 315 HG-F 400 WAK 160-10 WAK 200-10 WAK 250-10 WAK 400-10 WAK 500-10 012491 012492 012493 012494 012495 B 20 22 30 35 50 H 35.5 42 50 54 73 L 85 105 125 145 180 A 42 50 70 74 100 1.2 2.0 3.6 5.8 13.7 HG-F 160 HG-F 210 HG-F 260 HG-F 315 HG-F 400 WAKS 140-10 WAKS 200-30 WAKS 250-20 WAKS 400-30 WAKS 500-30 012496 012497 012498 012500 012501 B 35 40 60 80 90 H 35.5 36 55 64 73 L 63 70 90 100 130 A 25 27 44 44 65 1.5 1.9 6.2 11.0 16.4 HG-F 160 HG-F 210 HG-F 260 HG-F 315 HG-F 400 BFR 160 BFR 200 BFR 250 BFR 315 BFR 400 081272 081273 081274 081275 081276 B 20 22 26 32 45 H 45 60 70 81 93 h 24 35 40 46 45 L 79 94 115 140 176 1.4 2.6 4.4 7.4 15.4 HG-F 160 HG-F 210 HG-F 260 HG-F 315 HG-F 400 MFG 160 MFG 200 MFG 250 MFG 315 MFG 400 081303 081304 081305 081306 081307 B 20 22 26 32 45 H 29.5 35 40 46 55 L 74 90 110 125 160 N 18 20 20 26 30 S 8 10 12 12 18 0.8 1.2 2.0 3.3 7.3 B L H h N H B L S A B L H A B L H A2 A3 A4 J4 A1 J1 J2 J3 S T h H L B HG-F Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck Jaw type Id. No. kg / set Chuck face QUICK JAW CHANGE Jaw system Forkardt WAK Soft top jaws WAKS Wide soft top jaws BFR Soft monoblock jaws FST Hardened stepped monoblock jaws Clamping ranges MFG Hardened base jaws Chuck face ■ Jaws BIS Specials Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566 Website: www.bisspecials.com Email: info@bisspecials.com Tel: (0031) 0313 482566
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